Pallet Conveying Series
Product features:
D20-RC Roller Conveyor
Structure
The roller conveyor is comprised of the roller section, drive unit (including guard), chain, support etc. An under slung mounted gear motor drives two rollers via chain, these two rollers separately drive front and back rollers.
Drive
The standard conveyor is equipped with high quality gear motor. Configuration position, output speed and power etc. of the gear motor will be determined by system requirements. Power is determined by loading, conveyor speed and length etc. Standard motor power 0.37, 0.55, 0.75, 1.1, 1.5, 2.2kw.
Tensioning
Tensioning of the chain is achieved by adjusting the height of the gear motor which is done by adjusting bolts on the drive frame.
Drive chain type
National standard 10B-1 drive chain
Roller
Standard roller diameter is 76mm. Roller sprockets are 10B-16T. Optional 89mm diameter rollers are also available. High quality bearings are used to ensure smooth rotation with low resistance, low noise and long service life. Rollers are constructed from standard welded steel tube with galvanization treatment on the roller surface. Roller conveyors with low speeds and light loading may use 76mm diameter rollers with an aluminum lock ring. Available roller pitch 111.2, 127, 143, 158.8, 174.8, 190.5mm.
Conveyed products
Conveying products on pallets
Supports
Welded or bolted support. Adjustable feet provide height adjustment within the range of ±30mm. Distance between supports is determined by system requirements. Generally the distance is between 800-1500mm.
Safety
Drive components are fitted with guards. Caution labels are placed wherever injuries may occur to remind users of danger and avoid accidents.
Surface treatment
When constructed from mild steel, the frame, drive unit and supports are painted with an epoxy resin coating. Blackening treatment is used for sprocket and shaft housing parts etc. Standard galvanization treatment is used for double chain roller, adjustable support feet, photoelectric bracket etc.
Control
As per system requirements.
| No | Type | Speciffcation |
| 1 | Body length（mm） | 1000-6000mm |
| 2 | Effective width（mm） | 820, 1020, 1120, 1220mm. Effective width is measured between the pallet guide flanges. Typically, the effective width = pallet width + 20mm. |
| 3 | Roller surface height（mm） | ≥ 500mm |
| 4 | Available speed（m/min） | Available speeds are 12, 16, 18m/min, (or determined by system requirements) |
| 5 | Loading capacity（kg） | Standard: maximum 2000kg for the entire conveyor;Loading capacity can be customized according to system requirements |
Product features:
D20-CC Chain Conveyor
Structure
The chain conveyor structure comprises the frame, drive assembly, supports, chain and guard rail assembly etc. The motor mounted on the drive frame drives the chains on both sides by a common shaft. Conveying chains move along the track on the frame. There is a chain tensioning unit on the drive frame. The frame is available in either steel or aluminum.
Drive
The standard conveyor is equipped with high quality gear motor.Configuration position, output speed and power etc. of the gear motor will be determined by system requirements. Power is determined by loading, conveyor speed and length etc. Standard motor power 0.37, 0.55, 0.75, 1.1, 1.5, 2.2kw.
Tensioning
Tensioning units for the chain are on both sides of the drive frame. Tensioning of the chain is achieved by adjusting the position of the take-up pulley with the tensioning adjusting bolt. The chain on each side is tensioned separately.
Guardrail
The standard guard rail is constructed from formed steel. Special guard rails are available upon request.
Conveyed products
Conveying products on pallets.
Chain type
Standard chain conveyor uses C10B-2 double row straight chain.
Supports
Welded or bolted support. Adjustable feet provide height adjustment within the range of ±30mm. Distance between supports is determined by system requirements. Generally the distance is between 800-1500mm.
Safety
Drive components are fitted with guards. Caution labels are placed wherever injuries may occur to remind users of danger and avoid accidents.
Surface treatment
When constructed from mild steel, the frame, drive unit and supports are painted with an epoxy resin coating. Blackening treatment is used for sprocket and shaft housing parts etc. Standard galvanization treatment is used for double chain roller, adjustable support feet, photoelectric bracket etc.
Control
As per system requirements.
| No | Type | Speciffcation |
| 1 | Body length（mm） | 1000-6000mm |
| 2 | Chain centers（mm） | 700,850,950,1050mm（Typically, chain centers = pallet width – 150mm） |
| 3 | Chain surface height（mm） | ≥ 500mm |
| 4 | Available speed（m/min） | Available speeds are 12, 16, 18m/min, (or determined by system requirements) |
| 5 | Loading capacity（kg） | Standard: maximum 1500kg for the entire conveyor.Loading capacity can be customized according to system requirements |
Product features:
D20-TC Transfer
Structure
The transfer unit is comprised of an upper transfer sub assembly and lower lifting section. Roller transfer and chain transfer options are available. Optional accessories include end stops, drive side stops and driven side stops.
Conveying capacity
Standard time for transfer lifting from the lowest position to the highest position is 3 seconds with a lifting stroke of 80mm.
Drive
The standard conveyor is equipped with high quality gear motor. Configuration position, output speed and power etc. of the gear
motor will be determined by system requirements. Power is determined by loading, conveyor speed and length etc. Standard motor power 0.37, 0.55, 0.75kw. Standard power for lift motor is 0.75kw, 1.1kw optional.
Tensioning
Tensioning of the chain is achieved by adjusting the height of the gear motor which is done by adjusting bolts on the frame.
Tensioning the roller conveyor motor chain is done by adjusting the height of the motor. Tensioning the chain conveyor chain is done by adjusting the position of the drive shaft.
Roller
Standard roller diameter is 76mm. Roller sprockets are 10B-16T. Optional 89mm diameter rollers are also available. High quality bearings are used to ensure smooth rotation with low resistance, low noise and long service life. Rollers are constructed from standard welded steel tube with galvanization treatment on the roller surface.
Roller conveyors with low speeds and light loading may use 76mm diameter rollers with an aluminum lock ring. Available roller pitch 127, 143mm.
Conveyed products
Conveying products on pallets.
Drive chain type
10B-1chain for roller transfer. 16B-1 chain for lifting mechanism. C10B-2 double row straight chain for chain transfer. 16B-1 chain for lifting mechanism.
Supports
Welded or bolted support. Adjustable feet provide height adjustment within the range of ±30mm. Support height is determined by conveying surface height.
Safety
Guards are fitted to the drive unit and roller sprockets. Caution labels are placed wherever injuries may occur to remind users of danger and avoid accidents.
Surface treatment
When constructed from mild steel, the frame, drive unit and supports are painted with an epoxy resin coating. Blackening treatment is used for sprocket and shaft housing parts etc. Standard galvanization treatment is used for double chain roller, adjustable support feet, photoelectric bracket etc.
Control
As per system requirements.
| No | Type | Speciffcation |
| 1 | Body length（mm） | Maximum length 2000mm |
| 2 | Effective width（mm） | Available effective width of roller transfer 820, 1020, 1120 and 1220mm. (Effective width is measured between the pallet guide flanges. Typically, the effective width = pallet width + 20mm. Rollers can be supplied with or without pallet guide flanges.) Available chain center line width 700, 850, 950, 1050mm (typical chain center line width = pallet width – 150mm) |
| 3 | Conveyoring surface height（mm） | ≥ 500mm |
| 4 | Available speed（m/min） | Available speeds are 12, 16, 18m/min, (or determined by system requirements), maximum speed: 20m/min. Standard time for transfer lifting from the lowest position to the highest position is 3 seconds |
| 5 | Loading capacity（kg） | Standard: maximum 1500kg for the entire conveyor; Conveying capacity can be customized according to system requirements |
Pallet Conveying Series
D20-TT Tray Rotating Table
Structure
The turntable is comprised of an upper conveying unit and a lower rotating unit. Options for roller conveyor and chain conveyor are available.
Drive
The standard conveyor is equipped with high quality gear motor. Configuration position, output speed and power etc. of the gear
motor will be determined by system requirements. Power is determined by loading, conveyor speed and length etc. Standard motor power 0.37, 0.55, 0.75kw. Standard power for rotation motor is 0.37kw.
Tensioning
The roller conveyor sub assembly uses a shaft mounted gear motor directly connected with the drive roller. Chain tensioning of chain conveyor sub assembly is the same as a chain conveyor. The rotating unit is driven by gear engagement. The gear motor position is adjusted to fine tune the gear engagement status.
Roller
High quality rollers are used for the roller turntable offering low resistance, low noise and long service life.
Conveyed products
Conveying products on pallets.
Drive chain type
10B-1chain for the roller style turntable. C10B-2 double row straight chain for the chain style turntable.
Supports
Welded or bolted support. Adjustable feet provide height adjustment within the range of ±30mm. Support height is determined by conveying surface height.
Safety
Guards are fitted to the drive unit of the turntable. Caution labels are placed wherever injuries may occur to remind users of danger and avoid accidents.
Surface treatment
When constructed from mild steel, the frame, brackets and guards are painted with an epoxy resin coating. Blackening treatment is used for sprocket and shaft housing parts etc. Rust preventing oil is applied to the gears.
Control
Emergency stop switch and manual control buttons for different functions of operation.
| No | Type | Speciffcation |
| 1 | Diameter(mm) | Maximum2000mm |
| 2 | Width（mm） | According to standard pallet sizes |
| 3 | Height（mm） | ≥500mm |
| 4 | Speed（m/min） | Available speeds are 12, 16, 18m/min, (or determined by system requirements), maximum speed: 20m/min. |
| 5 | Loading capacity（kg） | Standard: maximum carrying capacity 1500kg |
Product features
D20-PS palletizer and depalletizer
Structure
Our palletizer and depalletizer utilizes a symmetrical structured frame. Components include the frame, fiexible bracket, guide bracket, lifting tynes, drive unit, safety guards etc. Palletizers and depalletizers only have lifting, depalletizing or palletizing functions and do not include a conveyor. In automated systems, the palletizer or depalletizer is used in conjunction with horizontal conveyors (chain conveyor).
Rate
Maximum rate: 120 p/h.
Drive
The palletizers and depalletizers are equipped with high quality gear motor. Configuration position, output speed and power etc. of the gear motor will be determined by system requirements. Power is determined by loading, speed etc. Standard power for the
lift motor is 1.1kw. Standard power for the position motor is 0.18kW (depalletizer only).
Chain and tensioning
12A-1 chain for the lifting chain and lower positioning motor. 16A-1 chain for upper lift motor.
The lift chain is tensioned by adjusting the chain on the fiexiblebracket. Tensioning the motor chain is done by adjusting the
position of the motor.
Rollers
The equipment is fitted with lagged rollers which provide low resistance and low noise.
Conveyed products
Pallets in a stack or single pallet.
Foot
Welded foot plate under the bottom of the frame structure. The four feet and installation base are adjusted by shims to ensure the equipment is level.
Safety
Guards are fitted to the drive unit of the palletizer and depalletizer. Caution labels are placed wherever injuries may occur to remind users of danger and avoid accidents.
Surface treatment
When constructed from mild steel, the frame, brackets and guards are painted with an epoxy resin coating. Blackening treatment is used for sprocket and shaft housing parts etc. Rust preventing oil is applied to the gears.
Control
Emergency stop switch and manual control buttons for different functions of operation.
| No | Type | Speciffcation |
| 1 | Length(mm) | Standard length is 1207mm |
| 2 | Width（mm） | According to standard pallet sizes, e.g. 1200mm pallet width, total width 1806mm |
| 3 | Height（mm） | Dependent on pallet quantity and horizontal conveying surface height, typically less than 3000mm |
| 4 | Lifting speed and stroke（m/min） | Lifting speed 6.8m/min (frequency conversion speed control), lifting stroke 380mm |
| 5 | Loading capacity（kg） | Standard: maximum total weight 400kg ; Pallet handling capacity: maximum 10 pallets |
Product features
D20-SV shuttle car
Structure
The shuttle car structure is comprised of the conveying unit, car body, power supply system, track and stop etc. Options for the conveying unit include roller conveyor and chain conveyor.
Positioning accuracy
Positioning accuracy +/-5mm.
Safety
Guards are fitted to the drive unit of the shuttle car. Caution labels are placed wherever injuries may occur to remind users of danger and avoid accidents.
Drive
The shuttle cart is equipped with high quality gear motors. Configuration position, output speed and power etc. of the gear motor will be determined by system requirements. Power is determined by loading, speed etc. Standard power for the conveyor motor is 0.37kw. Standard power for the running motor is 3.0kW.
Drive chain
10B-1chain for roller conveyors. C10B-2 double row straight chain for chain conveyors.
Power supply
The shuttle car obtains its power from a safety sliding contact which runs on a standard light power rail mounted adjacent to the shuttle car track.
Surface treatment
When constructed from mild steel, the frame, brackets and guardsare painted with an epoxy resin coating. Blackening treatment is used for sprocket and shaft housing parts etc.
Control
Emergency stop switch and manual control buttons for different functions of operation.
| No | Type | Speciffcation |
| 1 | Specifications (mm) | Length is determined by system requirements. |
| 2 | Width（mm） | According to standard pallet sizes |
| 3 | Height（mm） | ≥450mm |
| 4 | Speed（m/min） | Available conveyor speeds are 12, 16, 18, 20m/min, Walking speed: full load maximum speed-140 m/min. No-load maximum speed-160 m/min |
| 5 | Loading capacity（kg） | Running speed: maximum 140m/min with full load, maximum 160m/min with empty load Standard: ≤1500kg |
Ancra System B.V. .is a Holland company, The company was established in 1977,Ancra is engaging in ATLS’ designing, manufacturing, installing and service for more than 30 years.Its customers are located in US, Germany, France, Spain, Belgium, Poland,Russia,China and so on. We have serviced for P&G,Fedex,Sterigenics etc.
In October 2007,Damon signed the “cooperation agreement” with HKs,and Damon is Ancras’ exclusive partner in China and pacific area.
Product features
Automatic truck loading / unloading system
What is automatic truck loading/unloading system (ATLS)?
ATLS is a system that can accelerate your loading/unloading process. It requires two ‘combined’ systems: one system in the trailer and a ‘fixed’ installation inside the loading and unloading dock. A cargo trailer will be fully loaded within a few minute after you press the button.
The benefit of ATLS – Less is more
ATLS equipment that Damon & Ancra provide
There are many kinds of ATLS equipment, and the followings are some general types:
Slat conveyor system
- It consists of aluminum slats or steel slats, Chain and slat guide supported by wear resistant plastic profiles.
- It suits for different kind of loads with various dimensions.
- It is easy to install in the truck due to the low height (min. 135mm) and light weight.
- Industries: auto industry (tyre); consumer goods (paper roll), industrial (special pallet, container with wheel).
Chain conveyor system
- It is driven through chain, and is ideal for standardized pallets.
- The length of chain conveyor system can be up to 14m with a maximum load of 30T.
- It can be conveniently transformed and mounted in existing or new trailers without the need for major bodywork modifications.
- It is perfect for dry freight trailers as well as refrigerated and deep freeze trailers.
- Applicable industry: foods, beverage, standard pallet packing, etc.
Belt (parcel) conveyor system
- Belt is clear and free of grease.
- Belt is sealed and suitable for various item dimensions from small envelopes to middle-sized carton.
- Unloading of a truck can be done within 15 minutes with eficiency improved by 200%.
- Applicable industries: express mail service (envelope, parcel, and other items of different sizes and types.)
Rollertrack system
- Zinc-plated steel rollers mounted on extruded aluminum frames and enclosed with a steel top plate.
- When in use, the rollers are raised pneumatically to lift the pallets. The pallets are moved by hydraulic wheel drives or manually.
- When not in use, the steel rollers are retracted into the section which has the advantage that work floor or cargo floor can be driven over with a fork-lift truck or hand pallet truck.
- It can also be incorporated into elevators, which make it much easier to load and unload trailers with varying floor heights.
- Applicable industry: air freight, air pallet, ULD and container.
Skate conveyor system
- The main function is to automatically load and unload a complete load in one go. However, the pallets are first of all configured to create a compact unit, ready for handling.
- No automatic loading/unloading systems are required in the trailer, so no extra investments needed.
- The skate system is a fixed system need to be installed at a fixed location for the loading / unloading platform.
- Ancra’s skate system allows 33 Euro pallets to be loaded / unloaded in a process that is completed in six minutes.
- Applicable industry: palletized packing materials.
Others
Ancra’s continuous drive for innovation and improvement results in some surprising insights and remarkable solutions. Examples are multi-layer cargo floors, difierent speeds within one system and compacting and configuring loads.
Application Cases
Our ATLS equipment has become the most widely used system in the market and has been used in many industries worldwide, such as: auto manufacturing; air cargo; parcel, food & beverage, consumer goods etc.
DHL-Dpont
Application Cases
Our ATLS equipment has become the most widely used system in the market and has been used in many industries worldwide, such as: auto manufacturing; air cargo; parcel, food & beverage, consumer goods etc.
Procter & Gamble
Snack Food Poco Loco
Chain conveyor system projects
Procter & Gamble, 2007, France. Snack Food Poco Loco, 2008, Belgium. We supplied 6 sets chain conveyor system for P&G in 2007; those are used in distribution center in France.
La Poste/Coliposte
Belt conveyor system projects
La Poste/ Coliposte, 2008, France. Ancra have designed, produced a fully automatic system for unloading trailers with parcels. Loose-loading of the trailers increases the load factor by almost 300% compared to the conventional use of trolleys.
Rollertrack conveyor system projects
Van de Put Fresh Cargo, 1999, Netherlands. In Van de Put Fresh Cargo project in 1999, the system installed consists of 4 sections divided over 4 docks. All sections are flush with the concrete floor and can be fully crossed with fork-lift trucks.
